As a self directed project at university I decided to make a corset to keep further my corsetry skills. For this is chose the 1905 Sanakor plunged front corset (extant corset is held in the Symington Collection Leicestershire) because it was a cut I have never attempted before and looked to be a unique challenge. This corset presented many new techniques and I learnt a lot of new valuable skills.
As I’m using ‘Stays and Corsets: Volume 2’ (Mandy Barrington) for the construction of this corset I followed the instructions for the pattern drafting process. I’ve made a few corsets from the previous book volume so this process is quite familiar to me.
I started by drafting the block to Imogen’s measurements, I found that as she has a small bust it was better to use her hips as the widest measurement on the block (bust is suggested for this measurement in the book). The block is then widened by 30cm in the side of the block, this allows for additional space for drafting the corset patterns.
Additional measurements are added to the block such as point to point, high hip to further aid in plotting the pattern of the corset.
I decided to make a toile out of drill as I didn’t feel comfortable with my skills to make it up in my duchess satin first time. My biggest concern was marking the satin so the drill toile seemed to be the safest option.
The pattern pieces were all cut out from two layers of cotton drill with one inch seam allowance. The pieces were tacked to indicate bust, waist, high hip and hip.
For the toile I focused on fit rather than construction, this meant I could speedily sew the toile together, get the fit alterations right and then move onto the real corset with much more time to work on perfecting the overall construction.
The toile corset was sewn with seams to the outside with 1” seam allowance (and shape adjustment space) added all the way around the pattern pieces. The centre front was sewn together as a seam to replicate the busk and the toile was fully boned using synthetic whalebone which were numbered corresponding with the boning channels on my patterns so they could be easily identified and recycled into the finished corset.
The first fitting went well with only a few alterations necessary. The bust seam needed to be taken in a bit as it was gaping and the side to centre back below the waist needed taking in also.
These alterations were safety pined and then chalked so that this new information could be transferred and sewn for a final fitting.
The second fitting was a success with the alterations fitting Imogen perfectly.
Now that the pattern was finalised it could be retraced and used for the final corset, I traced off the new patterns by dismantling one side of the corset, laying pattern paper over carbon paper and using a tracing wheel through the pattern pieces to transfer the new information.
Once all of the pattern pieces had been transferred using the carbon I used a pattern master to clean up the lines and straighten boning channels.
No alterations were made to the busk panel so that panel was left as is to be used in the final corset.
As the original 1905 corset feature a while lining I decided to replicate this in my version of it. The top fabric was cut from black double duchess satin and the inside was cut from white coutil. 1.5cm was added to all of the pattern pieces with an extra 1” of satin added to the busk panel. It was this panel I was most worried about messing up so I wanted as much room for that as possible so any mistakes could be amended.
I started construction with the back panels, It was difficult to work out the construction of these from the images of the extant garment I had (no further explanation in the book) so I decided to sew the satin to the coutil wrong sides together on the centre back, press, fold them back so right sides were out and then press so the satin rolled over the centre back with a slight lip.
After making my 1820’s corded stays where rather than back stitching my stitch lines I left my threads long, threaded them to the wrong side and then tied them off. I found it difficult to back stitch on this corset as tying threads back makes them look so clean. So I decided on tying my threads back on this corset for all of my boning channels/visible lines of stitching.
On the side panel there was an internal boning chanel made up from tape that was hand sewn into place, for this I used petersham tap and extended the tape into the seam so it could be caught when sewing, the tape was slip stitched into place, catching the coutil layer and not the satin.
I have sewn busks into corsets before but for this corset decided to add a small facing/modesty panel to the hook side which would prevent any skin from showing in the small gap when worn. This was done by sewing the hook side of the busk 5mm to the side of the centre front line (this included sewing along the top edge so that it could be bagged out in the next step), folding this back with right sides showing and then sewing the centre front line of stitching. The eye side of the busk was sewn along the centre front, skipping where the eyes would poke through the seam (right sides together) again including sewing the top edge of the busk panel so that it too could be bagged out.
I have sewn busks into corsets before but for this corset decided to add a small facing/modesty panel to the hook side which would prevent any skin from showing in the small gap when worn. This was done by sewing the hook side of the busk 5mm to the side of the centre front line (this included sewing along the top edge so that it could be bagged out in the next step), folding this back with right sides showing and then sewing the centre front line of stitching. The eye side of the busk was sewn along the centre front, skipping where the eyes would poke through the seam (right sides together) again including sewing the top edge of the busk panel so that it too could be bagged out.
The eye side of the busk was then inserted and using a zipper foot fixed into place. The hook side was marked on the wrong side of the satin with chalk and I used an awl to poke the holes through from the wrong side. When all of the holes had been made the hooks were carefully inserted through them. I later used steam to shrink the fibers of the satin back together closing the holes around the hooks. A zipper foot was then used to sew the hook side of the busk into place.
Next the bust panel was sewn to the busk panel, Hester (one of our lovely studio technicians) and I had to have a long discussion about this and spent about an hour examining pictures of the extant Sanakor corset and another surviving white variant of the Sanakor. We decided in the end that the bust and busk panels are first assembled with the coutil right sides together. Then the satin bust panel is line up over the top of this right sides together and sewn. This encases the top edge of the bust panel so that it can be bagged out after clipping into it and trimming the seam allowance. The seam is then pressed adding a slight roll/lip to the bust panel edge. A line of stitching is then sewn around the new bust seam approximately 2mm from the edge/seam line this helps to fix everything in place.
Then the boning channels for the bust seam could be sewn, like the boning channels elsewhere on the corset these were tied to the wrong side so that there was no visible back stitching.
Next the side seams were prepared, I secured the cotton petersham tape I was using as a waist tape over the waistline, ensuring it was long enough to be caught into the front to side seam.
The side to bust panels were then sewn together right sides together, making sure the bagged out bust top edge lined up with the tacking stitches on the side seam for a smooth finish.
The seam allowances could then be trimmed down. This seam is covered with a taped boning channel so a length of tape was cut to size and then pinned evenly over the seam.
This was followed by using a ‘stitch in the ditch’ foot from the right side of the corset. This foot lines up perfectly with the seam and stitches in the ditch of the seam resulting in beautiful invisible stitching. These threads were also tied to the wrong side. Then boning channels are sewn on either side of the stitch in ditch seam.
The side to centre back panels were then sewn together in the same fashion. Although the waist tape was not caught in this initial seam. After the initial seam had been sewn it was pressed and trimmed, the waist tape was then brought across following the waist line (keeping it taunt in this process) and pinned to keep it in place while the tapped seam was sewn.
The stitch in the ditch foot was used for this process and boning channels were again sewn on either side of the seam.
Lastly the waist tape is caught into the final eyelet channel bone channel. This bone chenel is also tapped, the waist tape was brought up to where the bone hennl would be sewn and then was folded back on itself a fraction to prevent any raw/exposed edges. The taped boning channel was then sewn over this.
With the boning channels all sewn the main construction process was finished and it was time to move on to bias binding the edges and inserting the bones into the channels.
The top edge had to be bias bound first as the top edge of the bust panel had already been closed when it was bagged out and there would be no other way to insert the bones than from the lower edge.
Hester and I had another in depth conversation about how the edges were finished, it was difficult to tell from the pictures I had found of the extant corset but we finally settled on the top edge being bias bound with white tape, the tape was sewn 2mm above the white tacking lines so that when the corset was trimmed down and the bias binding rolled over no bias would be visible. Once this binding was sewn and whip stitched down the bones could be inserted into the channels. As I hadn’t filed the edges on the synthetic whalebone down during the toile corst I had to do this first to limit the chance of any of them bursting out and creating a hole. Flat steel bones were used on the centre back boning channels and these were capped. I had always had issues with the caps coming off steel boning but Hester taught me that you can glue the caps on with ‘uhu glue’, which seems extremely obvious but had never occurred to me before and I will be including that in all of my future steel boned corset practices!
With the bones inserted the lower edge of the corset could be finished off.
The binding on the lower edge is something I’ve never seen or heard of on a corset before. There’s a strip of visible black satin bias running along the bottom edge but the black bias is faced with white bias binding which is turned to the wrong side.
The black satin bias binding is sewn on wrong sides together 1cm above the white tacking line, this is then pressed down and the white tacking line is then restitched through the black bias binding, white bias binding is then sewn on 2mm below the white tacking line, the remaining fabric below is then trimmed and the white bias binding is then rolled to the wrong side (whip stitched in place) so that the seam joining the black satin binding to the white bias binding sits exactly at the bottom of the corset and the white tape is not visible.
Eyelets are then inserted into the eyelet chanel, I followed the eyelet placement indicated in the book and spread out 9 eyelets evenly with one eyelet sitting on the waist.
A ribbon is then sewn 2cm above the busk on the bust panel so that it can be tied when worn offering a little more bust support/modestly.
The corset was then complete.
I am extremely pleased with the outcome of this self directed project. I feel as though I have accomplished all that I set out to do with it and more. I made up my first corset using satin and successfully completed it without marking the satin which I was terrified of doing. The new shape was a challenge but I feel as though it came together rather successfully. Alterations were needed in fitting but nothing that took away from the overall silhouette. I inserted my first waist tape into a corset which thankfully wasn’t as difficult as I expected it to be. I got to have another experience fitting a corset which I feel was extremely beneficial to my skills as an interpreter. I think I now have a better ‘eye’ for fitting and can now assess what needs altering with little input from technicians. Finally I am so pleased with myself with this finished corset, its so clean and the lines are sharp. I have received many compliments in the studio on it and I’m just so proud! Corsetry is a still I want to use more in the future and I feel as though completing this corset was a major step in the right direction.
I’ve noticed that this post is receiving a lot of traffic recently so I decided to add the additional pictures I took of this corset in February 2020 modelled by my friend Imogen who the corset was made for (and she made the lovely combinations!)
I hope to make more corsets over the holidays, I’m still determined to finish my ‘Corseted through the Century Challenge’ so I’d like to work on that over the holidays as well as a few other costume and day to day clothes for myself.
Thank you for reading, comments are always welcome!
-Nivera
I started my waistcoat by drafting the basic waistcoat block, this didn’t have any stylistic features as I wasn’t sure what direction I wanted to take my waistcoat at this stage. I found the drafting process reasonably easy but the tutors were giving different methods of directions which did cause a little bit of confusion but I managed to keep my waistcoat drafting consistent.
The next day after doing some research into the type of waistcoat I wanted to make (I looked into 18th and the second half of the 19th century waistcoats and settled on a waistcoat from 1890), 
In the next lesson I started on my tailors tacks, I found using a back stitch worked best for me and I was able to get through my tacks quite quickly. I colour coded each individual piece on the waistcoat making identification easier later on. I found it easy sewing though the paper and I felt that it would yield more accurate markings than attempting to chalk everything and then tack the markings through.
When I had finished it came to the tear off, in my mind this was going to go smoothly but was a little more difficult than I had imagined. I ended up having to hold the wool down and carefully tear the paper off bit by bit rather than being able to tear the whole thing off in one go. This left my pattern a ripped mess, it wasn’t my master so I wasn’t too worried but I still laughed at how awful it looked. 
I was really impressed with how well the tacks transferred onto the wool, there were a few gaps where the tacks had pulled through but the wool was still easily identifiable. I then mounted the wool to the canvas after giving the canvas a press. The two fabrics were then held together with a long running stitch which I circled around the waistcoat three times. At this point I found my waistcoat getting quite dusty (the black seams to be an impossible magnet for dust) so whenever I stored my waistcoat I attempted to weight paper on top of it to keep the dust off of it. 
Next came sewing the welt pockets, I found this process really interesting although it was quite lengthy yet methodical. I started with making the welt and taking my lines in to make identification easier when sewing everything together. I left a chunk of fabric and the top and bottom of the welt (past the seam allowance), I don’t remember why I did this but I even up cutting it off before the next step.
The welt was sewn onto the waistcoat and the welt was sewn up creating a rectangle. The pocket opening was then slashed (making sure not to catch any of the wrong fabrics in the process), I found pinning absolutely everything away from where the opening should be before cutting into the fabric worked best as it took the anxiety of cutting into the wrong fabrics away. The welt is then bagged out and everything is flipped through to the wrong side.
My tutor suggested to tack down the welt at this point to stop it from shifting. I then gave everything a firm press.
Here my tutor suggested that I place the collar onto my waistcoat and tack the lining to the outside stitchline on the waistcoat. This would help keep the collar in place. After sewing these tacking lines I sewd the collar lining onto the wool of the waistcoat (keeping close the the outline of the collar) which would hold the collar down and prevent the collar from flipping up while being worn
After the jiggers were prepared I continued with the waistcoat back pieces. This included sewing the two back pieces (back and lining) together at the bottom edge while leaving a 6 inch gap where the waistcoat would be bagged out later on. The armholes were also sewn together at this point.
Luckily its a monetary scholarship ($500) and isn’t tied to any Universities which means I am eligible to keep the money even though I’m leaving the country in just over 3 weeks.
Nivera Gilbert 